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热解或等离子体气化是一种极端的热过程,可将有机物质转化为由氢气和氧气组成的合成气体。它在商业上用作废物处理的一种形式,并已用于处理城市固体废物,生物质,工业废物,危险废物和固体碳氢化合物,如煤,油砂,小风云和油页岩。 1
PyroGenesis Canada Inc.是一家加拿大工程和制造公司,是等离子雾化的发明者。该公司于2001年首次开始将该技术用于生物医药行业。后来,它开始为增材制造行业生产粉末,并为商业用途生产废物管理流程。 PyroGenesis Canada Inc为其技术申请专利,通过了ISO 9001:2008认证,并在多伦多证券交易所创业板上公开交易。
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1999年,等离子气化工艺首次适用于废物管理行业,当时一个用于处理可燃固体的紧凑系统 waste 是为美国海军航空母舰设计的。该解决方案由PyroGenesis Canada Inc.再次开发,使船舶能够处理他们自己的废物处理并避免污染海洋 2
热生成是指基于等离子体的过程。等离子体是物质的第四种状态,与固体,液体和气体属于同一组。基本上,如果你加热气体,它就会变成等离子体。 3 用等离子体,你可以解释太阳和闪电。现在,这个过程被用于废物能源应用, 3D打印行业和等离子炬技术。
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废物管理行业的热生成
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能源应用的浪费是该技术最商业化的用途。该技术是在海洋等离子弧废物破坏系统下开发的,是一种紧凑,易于使用的高温等离子体基于纸张的废物处理系统,塑料,食品,油性抹布和废油,最小隔离。从纯粹的军事用途发展而来,该技术已经扩展到商业应用中。
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Pyrogenesis Canada Inc与一家日本工程公司签署合作协议,在日本市场生产等离子废物处理系统。此外,还有50个医院废物处理系统的私人合同,废物管理流和移动系统。该技术还用于销毁臭氧消耗物质,例如具有高全球变暖效应的报废制冷剂,氟氯化碳,氢氟碳化合物和氢氟碳化合物。
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虽然这些进步很重要,但目前该技术并未得到广泛应用。该技术的高成本使其变得令人望而却步。由于新的应用程序在当地法规下创造了新颖性,因此技术的高成本因允许问题而变得更加复杂。政府对该技术的了解不足以了解或许可其使用。这使得其实施需要政府游说和公共实体教育的复杂阶段,以获得所需的支持。
等离子雾化专利技术归PyroGenesis Canada Inc所有,该技术尚未开源。这意味着客户必须愿意并且能够在中投资该技术,以推出废物转化能源工厂。目前,投资等离子雾化生产线在商业上是不可行的,除非政府为了环境保护而注销了部分项目。
热解对政府来说也没有太大的吸引力,因为当你将其与包括垃圾填埋在内的替代方案进行比较时,需要进行大量的初始投资。与焚烧相比,运营成本也很高,净能源产量较低。 4
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尽管如此,该系统的优势也可被视为对监督日益环保的公民的政府具有吸引力。优点包括清洁破坏危险的废物,防止有毒废物达到垃圾填埋场,将有机废物加工成可燃合成气用于电力和热能,安全处理医疗废物,以及清洁空气排放率高于 垃圾填埋场和其他类型的焚化炉。5
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高温发生的危险
在雾化有毒和有害的废品时,显然存在由此过程中产生的烟雾带来的风险。这就是为什么垃圾发电厂被设计成闭环系统,不允许毒素逃逸到环境中。需要适当的空气污染控制系统。 6
等离子体处理导致非常高的温度,使得提取的空气量过热。即使这种热量也可能对环境构成威胁,必须通过二次设备线进行管理。 </跨度>
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在等离子体过程中管理的另一个威胁是残留物浪费。 废料中可能存在许多金属,可能会对人体健康造成危害。例如,铁,铜,锌,镍,锰铝,锡,铍,镉,铅和钛会对眼睛,鼻子和喉咙造成刺激。镉也是致癌剂。铅和锰实际上会损害神经和大脑。
在冶炼金属期间,存在残余废料,称为渣滓。这是一个必须在雾化过程中捕获的废品。可以使用各种技术捕获贵金属。例如,通过在高温下交易渣来进行铝回收。将锌渣在球磨机中粉碎,然后过筛以将粗金属与细氧化物分离。 7
由于盐渣和CO2的产生,大多数渣滓处理方法效率低且环境不可接受。但是,有一些开发技术可以使这个过程在未来更有效。 8
显然,出于经济原因,希望从有色金属渣中回收金属。通过使用适合于此目的的各种技术,可以避免当前的金属和能源浪费。 9
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Pyrogenesis- 一种未来的技术?
仍有太少的植物,以及对专利的过多保护,为热解和等离子雾化植物提供公众参观。然而,该技术正在加拿大,美国,亚洲和欧洲积极推广。随着技术的普及以及与当地政府的持续合作,该技术的采用将比现在更加广泛。
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Pyrogenesis是一种未来技术,它利用太阳的能量为创建解决方案废物管理, 3D打印,石油和天然气行业,采矿和冶金。预计将大规模采用这项技术。然而,全面采用的各种障碍仍然存在,包括该技术的高成本,其目前废弃能源应用的商业性不可行性以及该技术的未知性质,这种技术在允许新项目方面受到拖延。
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